Tim Hanley at his dairy farm, near a Nestle factory to which he provided milk for infant formula sold in China, in Askeaton, Ireland, on August 1. Photo / Paulo Nunes Dos Santos, The New York Times
Tim Hanley at his dairy farm, near a Nestle factory to which he provided milk for infant formula sold in China, in Askeaton, Ireland, on August 1. Photo / Paulo Nunes Dos Santos, The New York Times
The powder was so lucrative that some people here called it cocaine.
The men and women making pricey infant formula for Chinese babies at a factory in Askeaton, a small town in the southwestern Irish county of Limerick, had helped to turn around the fortunes of a place long overlooked.
So when the people in suits unexpectedly arrived from Switzerland two years ago to deliver a death blow to the more than 540 workers employed at the plant, the first reaction was disbelief.
No one could believe that Nestle, a multinational food giant, would simply close a sophisticated plant into which it had invested hundreds of millions of dollars.
“All of a sudden, the factory looked drab,” said Carmel Ryan, the unofficial town historian who runs the Askeaton Tourist Office and whose husband, Michael, worked at the factory for 34 years before retiring. “It was like the sunlight was gone from behind it.”
Sean Moran and wife Maria, at the entrance of their hardware shop in Askeaton, Ireland. China’s baby boom enriched a small Irish town where a Nestle factory made formula for Chinese newborns. Then a baby bust unravelled it all. Or so it seemed. Photo / Paulo Nunes Dos Santos, The New York Times
It’s not hard to find someone in this town of 1100 who worked at the plant or has a story to share about a friend or relative who was laid off.
The factory was such a large presence that when a baby was born, tins of milk powder would appear on the doorstep, a gift from a neighbour working there.
From the banks of the Deel River in the centre of town, the factory, originally built in 1974 and passing through various owners before Nestle acquired it, looked like a lumpy green mass on the horizon.
But people in town considered it one of the best places in Ireland to work. The jobs at the factory were so stable that the local credit union needed only a worker’s most recent pay slip to give out a loan.
Sean Moran, centre, attends to a customer at his hardware shop in Askeaton. “I think it’s going to hit,” said Moran, who left Ireland in the 1980s in search of work before returning. “People won’t have the money to do what they want to do as often as they would like.” Photo / Paulo Nunes Dos Santos, The New York Times
Then came the Nestle announcement.
After the swarm of local reporters filled their notebooks with stories of the job losses to come and the national television crews packed up their vans, the initial shock gave way to suspicion.
Nestle had blamed waning demand for its baby formula products in China, where the birthrate was plummeting, for the factory closure.
It cited a drastic fall in births to nine million in 2023 from 18 million in 2016. So few people were having babies in China that its population had begun to shrink, and this plant closure was an example of how that decline was reverberating around the world.
Still, people had questions: was there something else to the story?
People walk through the centre of Askeaton, Ireland. Photo / Paulo Nunes Dos Santos, The New York Times
“I can’t believe the story as it’s presented,” said Kevin Sheahan, who was the longest-serving councillor in the county of Limerick until he retired from public office last year. “There’s a piece missing in that jigsaw.”
People began talking: Did the closure have more to do with a demand from China to move the factory closer to its consumers?
Residents of Askeaton recalled feeling uneasy years ago about Nestle’s strategic shift to go all in on China, closing off the many markets in Europe and the Middle East it had supplied baby formula to for decades.
“All our eggs were in one basket,” said Oliver Scanlon, 63, a farmer who worked at the factory for 40 years before he left several years ago.
And yet, the factory saw its best days when it was selling only to China.
“They called it the jewel in the crown,” Scanlon said.
Looking back, people in Askeaton say there were signs that China wasn’t just interested in buying their baby formula, but also in learning every step in how it was made.
The factory was such a large presence that when a baby was born, tins of milk powder would appear on the doorstep, a gift from a neighbour working there. Photo / Paulo Nunes Dos Santos, The New York Times
Workers swapped stories about the Chinese auditors who visited every year, asking detailed questions about each process in the plant.
“They came and they picked up on the smallest things,” observed Jimmy O’Donoghue, 63, who worked as a general operator at the plant for 30 years.
Tim Hanley remembers well when a group from China showed up at his dairy farm down the road from the plant around eight years ago. Members of the group told him they were doing research, though he thought they might have been potential buyers of the plant.
“It was an alarm bell ringing, you know,” said Hanley, 50, whose 200 cows supply milk that would eventually end up at the plant.
“In fairness to the Chinesethey can produce everything themselves, you know. Self-sufficiency is what they’re all about. So they come, they learn, they take their trade back home.”
For years, foreign brands clamoured to get into China to sell their milk, cars, and luxury items, seeing only the possibility of 1.4 billion customers.
After a tainted-milk scandal in 2008 shocked the nation, even Chinese families with limited income were willing to pay more for foreign baby milk powder than families in other regions like Europe.
The Nestle factory in Askeaton, Ireland. Photo / Paulo Nunes Dos Santos, The New York Times
But doing business in China can come at a steep cost, including the transfer of know-how that is ultimately felt by workers back home.
At the time of its closure announcement, Nestle said that it planned to transfer production that had been done in Askeaton to facilities in Switzerland and China.
Workers at the plant started leaving in waves, as the company slowly negotiated its way through pay packages.
A month after it said it would close the Irish plant, in November 2023, Nestle said it had won approval for a factory in Suzhou, in eastern China, to make and sell a similar product to what it had been making in Askeaton.
After warning about the falling birthrate, Nestle has since been more cheerful about the China market, saying it “remains the world’s largest” because of “the sheer number of newborns”.
All of this has left people in Askeaton feeling raw, though ultimately, the reasons behind the closure matter less to the people of Askeaton than how it will reverberate.
The last batch of milk powder was made at the plant last month.
Unless someone decides to buy the plant from Nestle, which is selling it for €22 million ($44m), the factory doors will shut for the last time next March.
In a statement, Nestle said that since announcing its proposal to close the factory in 2023, “supporting our employees has been our priority”, adding that it has provided training and assistance to help them find new jobs.
Driving through Askeaton, it is impossible to miss T.S. Morain, a brightly coloured hardware store.
Inside, Sean Moran, 56, stacks the shelves with television remote controls, microwaves and hair dryers, and hopes he can keep the lights on in the shop that has been in his family for three generations.
“I think it’s going to hit,” said Moran about the factory closure. He recalled leaving Ireland in the 1980s to look for work because there were so few opportunities at home.
“People won’t have the money to do what they want to do as often as they would like,” he said.
The ruins of a friary along the River Deel on the north side of Askeaton. Photo / Paulo Nunes Dos Santos, The New York Times
Times are not as tough anymore, he said, and people will find a way.
Some of the younger workers at the Nestle factory have found new jobs at nearby plants owned by the multinational pharmaceutical companies Regeneron and Eli Lilly.
Still, across the street at the local credit union, employees are on alert.
When times were flush, if you worked at the factory, you were guaranteed a loan, said Patrick Ranahan, a business development executive at the credit union. Now, he explained “it’s definitely harder to get that over the line”.
“There was good wages, which meant that the town flourished,” said Ranahan who remembered his mother receiving tins of baby food from neighbours when he was young.
“Butthere was always the possibility that it could be yanked away at any second.”