Take one sheet of ply wood and draw a line dividing it in half length ways into two to get two 1200 x 1200 shapes. I used a chalk line for this - do not cut.
Step 2
Mark out the width of each branch then cut the ply wood into planks. Mine are 300mm wide x 1200 mm long. Using the line drawn in step one as a guide cut each plank in half to a size of 300 x 600mm.
Step 3
At one end of each plank mark a strip approximately 75 mm wide. Cut a 12mm wide slot (12mm is the thickness of the ply) down the centre on each edge of these marked strips.
This will form the stem or trunk of the tree. The slots each measure 25 per cent of the total depth of the plank meaning all the branches will butt together. Once you start slotting the pieces together you'll see what I mean.
I used a router to cut the slot and finished it with a square file (a saw will do). The shorter the trunk, the closer together the branches will be.
My trunk pieces ended up being 75mm wide, 200mm long with 50mm slots at each end.
Step 4
Make a template of your preferred shape. (I've done antlers but you can theme it any way you want.)
Step 5
Place your shape on your plank as far as you can away from the stem end then trace it on to the plank. Draw a branch approximately 50mm wide so it joins the stem and the template shape, then cut out with a jig saw. Repeat for each branch but shorten the gap between the trunk and the template shape so the branches get progressively shorter.
Step 6
Paint each panel individually.
Step 7
Assemble the tree as you produce the branches. Once the branches are assembled, screw a thin strip of ply wood running from the top to the bottom of the stem.