Toboggans make ski trips fun for all the family. Greig Morgan makes his own.
The snow has arrived on the skifields just in time for the school holidays.
A friend was talking to me about taking his family to Ruapehu for a long weekend, but as his children are still quite young - Olivia is 5 and Dylan 18 months - he thought it
would be more fun for them to just play in the snow than try to learn to ski. Instead, the children could build a snowman, throw snowballs and slide down the slopes.
So I thought I'd make a toboggan for them, and make it big enough for an adult to fit in as well, because I know from my own experience that I wouldn't want to miss out on the fun.
Step 1
Using something with a curve (I used a large bucket), mark the front end of your toboggan's two sides. Use a jigsaw to cut to the mark. Do the same for the back of the sides with a smaller curve, making sure the back curve is facing down.
Step 2
Measure and mark where your handles will go in the sides. I made mine 25mm down with two 30mm x 240mm-long openings, spaced about 200mm apart. It's easier to use a hand-router if you have one. If not, cut out the handles using a jigsaw.
Step 3
Measure and mark your sheet of cross-ply 600mm wide and the length of your side rails, allowing for the curve, and then cut out. Glue and screw (using 32mm screws at about 40-50mm apart) to the bottom of one of the side rails, keeping flush, then repeat the process on the other side (pre-drill the ply before you screw to prevent the wood from splitting).
Step 4
Measure and trim the support rails to fit across the bottom of the toboggan between the sides. Angle the front support to fit into the front curve. Place a support at the back, then space the others evenly. Glue and screw the side rails to the bottom supports (pre-drill the screw holes first). Screw the bottom of the toboggan to the bottom supports using 20mm screws.
Step 5
Sand all the sharp edges using 80-grit sandpaper, then tidy up with 120-grit ready to paint or stain.
The toboggan didn't take too long to make and, hopefully, my friends will get years of fun out of it.
Materials
1 sheet of cross ply 6mm
2 lengths @ 1200mm of 100x25mm dress gauge H3 (for sides)
5 lengths @ 580mm of 100x25mm dress gauge H3 (for bottom and side supports)
Stainless screws 8g x 32mm
Stainless screws 8g x 20mm
Paint /stain
Exterior wood glue
Tools
Hand saw/skill saw
Jig saw
Screw gun
Sand paper 80 & 120 grit
2mm drill bit (for pre-drilling into end grain)
Paint brush
Tape measure
Pencil
* Greig Morgan is a cabinetmaker by trade, who now runs his own landscaping business, GT Landscapes.
