Toby Barkla and slaughterman Judas Tipu on a homekill job, with plans for a micro abattoir to keep more Kiwi meat close to home.
When homekill specialist Toby Barkla posted a clip on social media showing the inside of a cow’s udder, he didn’t expect much more than the usual interest.
Instead, the video took off, racking up more than 6.2 million views and attracting a wave of curiosity, questions and commentary from right around the world.
“It blew me away,” Barkla said.
He owns Plains Butchery in Edgecumbe and is on the Federated Farmers rural butcher leadership team.
“People were genuinely fascinated by how things work behind the scenes.
“Even a lot of farmers commented that they’d never seen the inside of an udder.”
That fascination speaks to something Barkla is seeing more and more of in his day-to-day work.
“People really want to understand where their food comes from and be able to access it more directly,” he said a Federated Farmers Podcast episode.
It’s a big part of what’s driving his next move, establishing a regulated micro abattoir that will open the door for more Kiwis to buy top-quality, locally processed meat.
Homekill has long played an important role in rural New Zealand, but it comes with tight rules.
Because the slaughter happens in an unregulated environment, the meat can only be returned to the animal’s owner, farm staff or immediate family.
It can’t be sold, and it can’t enter the commercial food chain.
“There’s no official inspection process in homekill, so you can’t go out and sell meat to the public,” Barkla explained.
“That’s for good reason too, because we need to protect food safety.”
Those restrictions are what Barkla wants to work around by stepping fully into a regulated system.
His vision is a micro abattoir that operates on a small, local scale, but meets all the food safety and inspection requirements needed for meat to be legally sold.
At the time of writing, Barkla, his slaughterman and his partner were nine weeks into a meat inspector course run by AsureQuality.
They’re learning the disease, defect and compliance requirements that underpin regulated processing.
“We’re actually already applying what we’re learning on the course when we’re out on the job,” he said.
“It’s been really good.”
Under the definition, a micro abattoir can process up to 20 animals a day, supplying only the domestic market.
“That scale is important,” Barkla said.
“We’re not talking about massive numbers, but it’s big enough to make a real difference in the regions.”
Another driver behind the move was waste – something Barkla said had frustrated homekill operators for years.
“At the moment, we can’t utilise a lot of our byproducts at all, not even for pet food,” he said.
Because homekill meat is unregulated, the hearts, livers, kidneys, fat and bones must be buried on-farm or sent to rendering.
Even hides, which once had value, are now frequently treated as waste.
“It sucks seeing it go to waste,” Barkla said.
“If you’ve got a 300kg steer carcass, for example, a third of that is fat and bones as waste product.
“There’s a lot of goodness there, and that’s a huge part of why we want to set up a micro abattoir.”
With inspection and traceability in place, Barkla will be able to use the byproducts, dramatically reducing waste and opening up new income streams.
For farmers, especially those in remote areas where small abattoirs have closed, Barkla believes the model could be a real win.
“It’d be awesome for places like the East Coast,” he said.
“It’d mean a lot less travel time compared to sending meat to the big plants.”
There’s also a strong local angle, as micro abattoirs are designed to feed New Zealanders, not export markets.
“There’s a real feel-good factor,” Barkla said.
“It means New Zealand’s eating its best meat, rather than sending it overseas.
“It would be neat to be able to pick out some of our prime beef – imagine a beautiful line of nice fat Angus heifers – and make that available to the local community.”
While limited in scale, the model is big enough to support rural employment, too.
Barkla estimates a fully operational micro abattoir could employ 15 to 20 people, creating skilled jobs in provincial communities.
“That’s definitely a win for farmers and for towns,” he said.
Barkla’s social media videos may have captured overseas attention, but his next chapter is firmly grounded in the regions.
“I’m really excited about finding smarter, more sustainable ways to get quality Kiwi meat onto Kiwi plates.
“Opening a micro abattoir will open up so many avenues for us to do that.”
- Supplied by Federated Farmers